CURRENT COLLECTION OF LIQUID ROCKET PROPULSION SYSTEM ENGINES AND
COMPONENTS
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DESCRIPTION |
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Unflown |
Thiokol Reaction Motors Division Engine Collection
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YLR-48 Thrust Chamber Obverse
YLR-48
YLR-48
YLR-48
YLR-48
YLR-48 Injector
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Corvus Missile (Unflown) |
THIOKOL REACTION MOTORS DIVISION YLR-48
YLR-48 designed and built by Reaction Motors/Thiokol for the Corvus
Missile program in 1957. The Corvus was to be an air to surface missile
with a range of approximately 100 miles. Corvus was cancelled prior to
deployment. The YLR-48 used IRFNA and a mixed Amine fuel. The
combination was hypergolic. The propellants were fed to the
regeneratively cooled thrust chamber by a small gas generator fed
turbopump. The engine provided 1020 pounds of thrust for approximately 3
minutes. This engine is currently undergoing restoration.
YLR-48 Thrust Chamber Assembly
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Thrust Chamber Throat
View 2
View 3
View 4
Test Article
Thrust Chamber Diagram
TD-339 Vernier Engine installed on Surveyor S-10 Engineering Model
(National Air & Space Museum)
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Surveyor Lunar Lander (Unflown) |
THIOKOL REACTION MOTORS DIVISION TD-339 VERNIER ROCKET ENGINE
A Thiokol Chemical Corporation - Reaction Motors Division (RMD) TD-339
regenerative fuel-cooled Vernier thrust chamber developed for the
Surveyor Lunar Lander program. Three of these gold-plated, engines were
attached to the “knee” of each of the Surveyor’s three
legs; 2 in a “fixed” configuration and the third (on Leg 1)
gimbalable ± 6 degrees about an axis allowing its use for roll
control of the spacecraft. The purpose of the Vernier was to provide
propulsive power for mid-course correction maneuvers, attitude control
before and during the main terminal descent phase from 66 nautical miles
altitude above the lunar surface to touchdown, and prime retro power
after the main solid-fuel Thiokol retro was jettisoned from the Surveyor
spacecraft.
The 100 pound engine utilized hypergolic Monomethyl Hydrazine Hydrate
(MMH-H2O) as the fuel and mixed oxides of nitrogen - Nitrogen
Tetroxide with 10 percent Nitric Oxide (MON-10) as the oxidizer at a
maximum chamber pressure of 250 psia. NO was added to the oxidizer to
reduce the freezing point.
Assembly consists of a linked upstream throttle valve (each engine was
individually throttleable between 30 and 104 pounds), a regeneratively
fuel-cooled cylindrical thrust chamber of concentric stainless steel with
vortex injector and ceramic liner of Zirconium Oxide (Rokide-Z), Silicon
Carbide insert throat block and a molybdenum nozzle extension;
collectively these engines subassemblies implemented a “Voramic
Chamber” concept which was introduced by RMD to mitigate heat
transfer issues associated with potential boiling and decomposition of
the propellant applied to regeneratively cool the Vernier. A fuel
regulator also maintained constant high pressure to inhibit fuel boiling
within the chamber cooling jacket. The fuel itself was chosen for its
thermal stability so it could operate through the full range of
Surveyor’s throttling modes. The gold plating seen on the exterior
of the engine is 0.0001 inch (.00025 cm) thick and was applied for
rejection of thermal/cosmic radiation from the sun.
This artifact is displayed in its transport case mounting, exactly as it
would have been received by the Jet Propulsion Laboratory (JPL) from the
manufacture (RMD) with installed desiccant plugs for shipment.
The Surveyor project was conceived by JPL scientists primarily as a
series of robotic precursor missions to prepare the way for human
landings and exploration on the lunar surfaces during the Apollo project.
The Vernier Propulsion System (VPS) was one of the most difficult
developments undertaken by the Surveyor project. Seven Surveyor missions
were conducted between May 1966 and January 1968, two of which (Surveyors
2 and 4) were not successful. A significant achievement occurred in 1967
with the TD-339 enabling the first flight from the Lunar Surface with the
lift off of Surveyor 6 as it performed a 2.5 meter “hop”
maneuver (the maneuver was executed to observe surface disturbances
produced by the initial landing and the effects of firing rocket engines
close to the lunar surface – important information required to
properly engineer the Apollo Lunar Module Descent Engine).
Ultimately RMD's (Thiokol) demise in the small thruster market has been
attributed to the complexity of a combination regenerative/radiation
cooled motor. Other manufacturers developed 100% radiation cooled motors
utilizing Niobium (Columbium) as the chamber material.
Surveyor 3 at Oceanus Procellarum (Ocean of Storms) - Apollo 12 LM
Intrepid in the Background)
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Atlas Vernier Gimbal View 2
Atlas Vernier Gimbal View 3
Atlas Vernier Gimbal View 4
Ungimbaled LR-101 Atlas Vernier TCA Set
Integrated Injector/Lox Dome Assembly
Internal View LR-101 Thrust Chamber
Delta Thor ICBM Vernier Gimbal (Undergoing Restoration)
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Atlas, Delta and Thor Launch Vehicle |
ROCKETDYNE LR-101 VERNIER
An LR101-NA Vernier rocket engine assemblage manufactured by ROCKETDYNE
Corporation for installation onboard an Atlas SM-65 ICBM (Atlas
“A”/XLR 89 NA-1). These engines were employed in various
configurations to provide attitude (roll, pitch and yaw) control onboard
the Mercury-Atlas, Atlas, Thor ICBM, Delta propulsion systems. A
fixed-thrust, single-start, liquid bipropellant engine producing of
maximum of 1000 pounds of thrust (nominal seal level), the engine design
allows postoperative purging, regenerative cooling, thrust chamber
gimbaling, and full-thrust runs of 325 seconds duration. It has a dry
weight of 54 pounds and measures approx 28 x 27 ¼ x 20 inches
(normal gimbaling arcs included). Designed propellant mixture is
combination RP1 (highly refined liquid Kerosene) and LOX (liquid
oxygen).
The engine consists of a thrust chamber assembly (a steel double-walled
structure with a copper spiral regenerative cooling coils between the
inner and outer walls), a pneumatically operated propellant valve with a
valve position-indicating switch, an electrically fired igniter assembly,
a pneumatically controlled oxidizer bleed valve, a fuel manifold pressure
switch, a manifold gimbal assembly, propellant orifices, and pneumatic
purge check valves. These components along with interconnecting
electrical cabling and tubing assemblies are fixed in position on a
welded tubular engine mount.
Gimbaling is facilitated via a pitch gimbal shaft, which provides for
movement of the thrust chamber through a pitch-roll correct arc of 70
degrees on either side of the neutral position; and a yaw gimbal shaft
which permits movement of the vernier thrust chamber through a yaw
correction arc of 30 degrees (outboard) and 20 degrees (inboard) of the
neutral position. In addition to performing the thrust direction gimbal
function, the yaw shaft serves as a manifold for passage of fuel and
oxidizer to the thrust chamber.
A variant of the gimbal is shown at the lower left and was designed for
application on Delta-Thor ICBM.
Mercury Atlas Launch with LR-101 Gimbaled Vernier providing vehicle
attitude control
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AEROBEE 100 Injector
AEROBEE 100 Drawing
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Aerobee 100 Sounding Rocket |
AEROJET AEROBEE 100 SUSTAINER ENGINE
An AEROBEE 100 liquid fueled rocket sustainer (designated 45AL-2600)
derived from the WAC Corporal surface to surface missile propulsion
system.
The Aerojet General Aerobee 100 was the first purpose-designed American
high altitude sounding rocket and the precursor to the Aerobee 150. It
used an entirely different sustainer engine that burned IRFNA (Oxidizer)
and RP1 (Fuel). Engine starting was accomplished with the hypergolic
reaction between IRFNA and a starting slug of UDMH. The engine produced a
nominal thrust of 2,600 pounds for a duration of 40 seconds. The rocket
was capable of a peak altitude of 92 miles carrying a 40 pound payload.
There were only 20 Aerobee 100 rockets produced. The Aerobee 100 used the
same 2.5KS-18000 solid propellant booster as the Aerobee 150.
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AEROBEE 150 Obverse View
AEROBEE 150 Injector
AEROBEE 150 Injector (Throat View)
AEROBEE 150 Regenerative Feed Line
Comparison of Aerobee 150 (left) and Aerobee 100 (right) sustainers.
AEROBEE 150 SCHEMATIC
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Aerobee 150 Sounding Rocket |
AEROJET AEROBEE 150 SUSTAINER ENGINE
An AEROBEE 150 liquid fueled rocket sustainer (designated AJ11-6) rated
at 18kN (4,100 lbs) for 42 seconds. The Aerojet General Aerobee was the
first purpose-designed American high altitude sounding rocket. The
Aerobee 150 was for many years the standard American upper atmosphere
research vehicle employed between 1947 and 1985. Over 1,000 vehicles were
launched with a lift capacity of 40-300 pounds to altitudes of up to 300
miles. Lifts included instrumentation and a program of flying biological
test subjects.
The same engine was used in the Nike Ajax Sustainer with a slightly
different mounting structure. The Aerobee 150 engine produced a nominal
thrust of 4100 pounds, had an Isp of 198 seconds using Analine and IRFNA
as fuel and oxidizer respectively with a nominal chamber of 324 psia. The
pressurant was helium. Both the oxidizer and fuel valves were poppet type
valves, operated by a single actuator by way of a linkage arrangement.
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B-47 with RATO Take-Off
B-47 RATO
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Rocket Assisted Take Off |
AEROJET B-47 ROCKET ASSISTED TAKE OFF ENGINE (YLR-45-AJ1)
An Aerojet YLR-45-AJ-1 B-47 RATO Engine developed in 1948 for the USAF.
The B-47 Rocket Assisted Take Office (RATO) was a turbopump driven engine
that utilized nitric acid and kerosene for propellants. A similar engine,
designated the YLR-47-K-1 was produced during a competitive contract by
the M.W. Kellogg corporation. 4 mounted RATOs on the B-47 provided a
total of 20,000 pounds thrust of 60 second duration.
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LR-64 Engine Flow
LR-64 Sustainer
LR-64 Booster Chamber
AQM-37 TARGET DRONE
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AQM-37C Target Drone |
ROCKETDYNE P4-1 BIPROPELLANT ENGINE
ROCKETDYNE P4-1 (LR 64) bipropellant pressure fed engine developed for
the AQM-37 Jayhawk supersonic target drone. The engine burned a
combination of hydrazine and red fuming nitric acid for a rated thrust of
1,000 pounds and could support altitudes up to 80,000 feet.
The AQM-37 series drones were utilized by the Navy to emulate high speed
enemy aircraft and missiles for engagement by U.S. fighters during live
fire exercises.
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AGENA ROCKET ENGINE
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Agena Engine |
TEXTRON BELL AGENA LOWER THRUST CHAMBER
Aerospace Agena Thrust Chamber, Model 8096 lower thrust chamber. The
restartable engine, produced from 1963 through 1987 burned a hypergolic
propellant mixture of nitrogen tetroxide (nitric acid) and unsymmetrical
dimethyl hydrazine (UDMH) and had a rated burn time of 265 seconds. This
derivative of the Agena was employed onboard Thor, Atlas and Titan.
Thrust chamber construction was notable for its all aluminum composition
and was regeneratively cooled through the application of oxidizer into
the drilled channels which permeated the entire assembly.
The Agena engine was known as the "workhorse of the space age".
Its versatility and reliability made it one of the world's most flown and
most successful liquid propellant rocket engines. It was fired more
then 600 times with a flight demonstrated reliability greater than 99.7
percent.
Significant achievements:
- First engine used to power a U.S. spacecraft to circular orbit
- Placed first nuclear reactor in space
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First to conduct U.S. manned orbital rendezvous and space docking
(Gemini program)
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First to propel a spacecraft on a successful Mars and Venus flyby
- First to propel man into high earth orbit
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VIKING THRUSTER
VIKING LANDER
| Planetary Lander - Reaction Control |
ROCKET RESEARCH P-95 MD-50 VIKING THRUSTER
Rocket Research P-95 MD-50 monopropellant Hydrazine thruster developed
for reaction control of the Viking Lander Aeroshell and Lander. The
thruster was employed in two different configurations onboard the lander.
As part of the reaction control system, four three-engine clusters
provided impulse energy for deorbit and attitude control through entry.
The thruster was also used in the Terminal Descent System and were
integrated as part of the protective shroud (AEROSHELL) which surrounded
the lander.
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SE-8 data plate
SE-8 INJECTOR
ABLATIVE NOZZLE
OBVERSE VIEW
APOLLO COMMAND SERVICE MODULE
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Apollo Command Module |
ROCKETDYNE SE-8 ATTITUDE CONTROL THRUSTER
Rocketdyne SE-8 93 pound thrust bipropellant engine burning hypergolic
monomehthyl hydrazine (MMH) and nitrogen tetroxide for propellants. Two
sets of 6 engines each, were installed as part of the Apollo Command
Module Reaction Control System. The CM RCS provided the impulse required
for attitude control of the CM from the point of separation of the CM and
the Service Module (SM) until the pilot parachute deployed.
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Gemini SE-7
Injector Solenoids
Thrust Chamber Nozzle Showing Ablative Action Post Test-Fire
SE 7 Component Diagram
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Gemini Manned Spacecraft (Unflown) |
ROCKETDYNE SE-7 REACTION CONTROL ENGINE
Rocketdyne SE 7 Rocket Engine developed for application on the Gemini
Spacecraft OAMS. The engine is rated for a specific impulse of 296
seconds/94.5 pounds thrust each in a vacuum environment. The ablatively
cooled thrust chamber ran hypergolic propellants monomethylhydrazine
(MMH) as fuel/nitrogen tetroxide (NTO) as oxidizer and has a total burn
life of 425 seconds. The example displayed in this collection has been
test fired.
The thrust chamber assembly consists of two fast-acting solenoid-type
propellant valves, an injector, silicon carbide throat insert and an
phenolic ablative body housed within a stainless steel outer shell. The
propellant valves are electrically energized to open, allowing the
hypergolic propellants to mix, burn and generate thrust.
The Gemini Orbit Attitude and Maneuver System (OAMS) SE 7 Engine System
provided the propulsion for attitude and maneuver control of the Gemini
Spacecraft while in earth orbit. The complete system included eight 25
pound thrust units for pitch, yaw and roll control; two 85 pound thrust
units for aft spacecraft maneuver control and six 100 pound thrust units
(similar to the example within this collection), two of which provided
forward maneuver control, and four for lateral maneuver control.
Size Comparison - Rocketdyne SE-6, SE-7 and Apollo RCS SE-8
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ABLATIVE NOZZLE
SE-6 PNEUMATIC PRESSURE REGULATOR (Helium)
GEMINI VI (as seen from GEMINI VII)
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Gemini Reentry Control System |
ROCKETDYNE SE-6
An SE-6 pressure fed bipropellant engine manufactured by ROCKETDYNE
Corporation for installation onboard the Gemini spacecraft Re-Entry
Control System (RCS). These thrusters utilized a hypergolic propellant
combination of nitrogen tetroxide (NNH) as the oxidizer and monomethyl
hydrazine (MMH) as the fuel. The ablatively cooled pulse-operated engine
was rated for a total life span of 96 seconds while providing a vacuum
thrust of 23.5 pounds/107 Newtons.
The thrust chamber assembly (TCA) consists of two propellant valves (fuel
and oxidizer), injection system, calibrated orifices, combustion chamber
and expansion nozzle. The fuel and oxidizer solenoid valves are the
normally-closed quick acting type which open simultaneously upon command.
The action permits fuel and oxidizer flow into the injector system. The
injectors use precise jets to impinge fuel and oxidizer streams on one
another for controlled mixing and combustion. The calibrated orifices are
fixed devices used to control propellant flow. Hypergolic ignition
occurred in the combustion chamber. The combustion chamber is
non-regenerative; it is lined with ablative materials and insulation to
absorb and dissipate heat and control external TCA wall temperature. When
integrated to the Gemini spacecraft, the engine was installed within the
RCS module mold line, with the nozzle terminating flush with the outer
mold line. A total of (2) sets of eight SE-6 thrusters were paired at
approximate radially symmetrical points on the RCS module in a location
suitable to execute yaw/roll/pitch maneuvering and attitude control after
loss (vehicle separation) of the Equipment Section/Orbit Attitude and
Maneuver System (OAMS). The OAMS employed the more potent SE-7 (25, 85
and 100 pound) engines and provided primary attitude control during
flight. Firing of the RCS TCA's were commanded via the Gemini
spacecraft's Attitude Control and Maneuver Electronics System (ACME).
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View 2
View 3
LLTV Lift Rocket Injector
LLTV Lift Rocket installed on jet engine gimbal ring (upper right)
Figure from LLRV US patent showing the location of the two lift rockets
(callout #16)
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Lunar Landing Training Vehicle |
LLTV Lift Rocket
A Bell Aircraft hydrogen peroxide lift rocket from the Lunar Landing
Training Vehicle. This motor had a variable thrust between 100 and 500
pounds.
The LLTV was the production version of the earlier and nearly-identical
Lunar Landing Research Vehicle. It was a free-flying lunar landing
simulator (nicknamed the "Flying Bedstead"), designed to
duplicate the handling characteristics of the Apollo Lunar Module in the
final moments of a lunar landing. The LLTV consisted of a trusswork
frame supporting a cockpit; a vertically-mounted General Electric
CF700-2B axial-flow, aft-fan jet engine mounted on a gimbal; 16 hydrogen
peroxide attitude-control motors; two lift rockets; and the JP4 and
peroxide tanks necessary to power its flight.
During most of a training run, the jet engine would support the entire
weight of the LLTV. Once at the proper altitude, the pilot initiated the
lunar-simulation mode. An on-board computer determined the vehicle's
weight (based on the initial propellant load and subtracting the weight
of the propellant consumed during the flight), decreased jet thrust to
cancel out 5/6 of the vehicle's weight, engaged the two lift rockets to
provide the remaining thrust necessary to support the craft, and entered
an automatic stabilization mode where the computer automatically
controlled the gimbal angle of the turbofan engine to provide a thrust
vector correction for the aerodynamic forces that the vehicle
experienced.
With the jet cancelling out 5/6 of Earth's
gravity, the pilot was then able to vary the amount of thrust provided by
the two fixed lift rockets to simulate the thrust of the Lunar Module's
Descent Propulsion System engine in the Moon's 1/6 g environment and was
thus able to practice the final lunar approach. The lift rockets also
provided a horizontal thrust component for translation when the vehicle
was tilted by using the attitude control system.
After the Apollo 11 landing, Neil Armstrong reported that "The LLTV
proved to be an excellent simulator and was highly regarded by the
astronauts as necessary to lunar landing preparation." After the
completion of their missions, other astronauts agreed that the LLTV
provided an excellent simulation of lunar conditions. Astronauts
typically made 22 LLTV flights prior to their Apollo missions.
Lift rockets firing
The lift rockets were vertically trunnion-mounted on the ring frame
member within the upper trusswork of two opposite landing gear legs
immediately below gimbal axle housings. They were centered on the
vertical center of gravity of the vehicle for dynamically stability.
Hydrogen peroxide was supplied to the lift rocket through piping at the
top of the motor. As the nearly-pure hydrogen peroxide solution passed
through silver screens at the forward end of the motor, it decomposed and
turned into steam, which vented under pressure to provide thrust. Each
motors' thrust could be varied from 100 to 500 pounds.
This particular lift motor was removed from LLTV2, which Armstrong and
other lunar astronauts would have flown. This motor was removed from
LLTV2 upon completion of the Apollo program and sent from Eillington Air
Force Base (near Houston) to Edwards AFB for possible use in the H2F3
lifting body program. However, it is uncertain if it was ever used
there.
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MERCURY ATLAS
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Atlas Missile |
Rocketdyne XLR-105 (MA-2) Subscale Sustainer
Rocketdyne XLR-105 (MA-2) subscale sustainer, utilized for engine design
and prototyping. The sustainer was used in combination with the XLR-89
(variants) to propel the SM-65 series Atlas.
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INJECTOR HEAD
LABEL PLATE
RADIATION NOZZLE
Single Propellant Valve employed on non Quad-Redundant configuration of C-1
(View 1)
Single Propellant Valve employed on non Quad-Redundant configuration of C-1
(View 2)
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Space Vehicle Exo-Atmospheric Control |
THIOKOL C-1 RADIAMIC ENGINE
C-1 Radiamic Engine produced by Thiokol Chemical Corporation. A 100 pound
fixed thrust liquid rocket engine developed for NASA's George C. Marshall
Space Flight Center to meet space vehicle maneuvering and velocity
control requirements of typical missions. The engine is a
high-performance unit having unlimited restart capability for operation
in steady state modes of 2 seconds to 2,000 seconds duration.
The C-1 engine was qualified with radiation-type nozzle extensions.
However, the basic chamber is designed to accept interchangeable ablative
extensions. Operating propellants are helium saturated nitrogen
tetroxide (oxidizer) and monomethyl hydrazine (fuel). The engines can be
equipped with quadredundant valves (as seen in this example)
incorporating series-parallel propellant controls which offer valve
redundancy features, or with mechanically linked bipropellant valves.
Thrust 100 pounds (vacuum); chamber pressure 96 pounds per square inch;
specific impulse 292 seconds; wet weight as configured here with
quadredundant valve is 16.25 pounds.
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CENTAUR SHUTTLE RCS THRUST CHAMBER
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Shuttle Centaur Reaction Control System |
HAMILTON STANDARD THRUST CHAMBER(S)
Linear and right-angle reaction control thrust chambers developed for the
canceled Shuttle Centaur (G) Payload program.
Prior to cancellation, the Shuttle/Centaur vehicle was being developed as
an expendable, cryogenic high energy upper stage for use with the
National Space Transportation System (NSTS) as a modification of the
highly successful Centaur stage, used extensively with the Atlas and
Titan boosters since 1966 to launch planetary, geosynchronous and Earth
orbital missions. Design changes included tank resizing to take advantage
of the orbiter payload bay dimensions, provisions for physically adopting
Centaur to the orbiter and accommodating safety requirements of the
manned NSTS.
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MARQUARDT R-1E INJECTORS
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Space Vehicle Reaction Control |
MARQUARDT R-1E BIPROPELLANT ENGINE
Marquardt Corporation model R-1E liquid hypergolic bipropellant rocket
engine designed for classified space application. The engine was
developed for high pulsing and steady state performances in combination
with reliable, long-life operational characteristics. Propellants
utilized were nitrogen tetroxide (oxidizer) hypergolically combined with
monomeythl hydrazine (fuel) or Aerozine 50/50.
The engine was rated for a thrust of 22 pounds nominal (vacuum).
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